Wake Forest University - the Nano and Quantum Technologies Laboratory

NanoteQ
Micro-Nano Fabrication Facility
Cleanroom
The NanoteQ Cleanrooms
The Micro - Nano Fabrication Facility at Wake Forest University was designed, built and is managed by NanoteQ. Our in-house development team has created a facility specifically for Micro and Nano semiconductor device fabrication, MEMs/NEMs, and micro-fluidics.
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This facility is designed with a class 100 bay and a 1000 bay (ISO 5/6 respectively) providing a combined workspace of ~1000 sq. ft. The cleanroom aux. space located next door to suite 170 (the cleanroom) contains the packaging equipment needed for full chip development. This space is designed to be class 100,000.
Specs: 4 complete air-changes per minute, 24 oC +/- 2 oC, 35% humidity +/- 2 %, 1500 lux yellow lighting (Lithoprotect filtration), three particle monitoring stations, and air velocity of 0.5 m/s in the class 100 bay. A dedicated gowning room (ISO 7). The suite of lithography capabilities ranges from e-beam lith. and FIB to i-line, 365 nm optical lithography and are contained in class 100 bay.​ An additional 500 sq. ft. (ISO 8) aux. lab is setup for Packaging including wirebonding, dicing, optical microscopy, and more. A 2000 sq. ft. mechanical room supports the facility for a total of ~ 3500 sq. ft.

Join the Users Group
Cleanroom layout



FAQs about WFU's cleanroom...
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The WFU cleanroom was designed in-house by the NanoFabrik Group. This is a team of scientists and engineers at Wake that do the occasional engineering job for the "good of the school." Their solution to a cleanroom that was cost sustainable, easy to use, and reasonably priced to build was Suite 170 at NanoteQ. The investment the school had to make was air handlers, some construction at the site and not much more. Furnishings, were repurposed for this cleanroom, the equipment was moved from Nanotech's old cleanroom after a rebuild.
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The Wake Forest environmental management system (WFEM) manages everything from the caustic gases used in the RIE and PECVD systems, to the air velocities throughout the bays. The system controls the room air through a pressurized ceiling plenum that empties into a HEPA filtration system. This air is pre filtered by the air handlers before it enters the plenum. Virtual return plenums are created along the walls and floors by using directed air Venturi systems thereby forming a 3D layered system of flow. This was originally designed by computer modeling (SimScale) and accounts for the movement of workers within the space.
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There are benefits to doing it this way and drawbacks as well. We are strictly limited to the number of people that can use the facility at a given time. Moreover fume hoods and other structures are not perfect class 100 (this is the case in many cleanrooms). Finally equipment mounts and box structures have separate dehumidification and air filtration. However, on the whole we get a class 100 environment that costs far less to run than more traditionally built environments. Estimates of operational costs at the WFU facility is ~ $33K/year (2025 dollars). And because we use spot monitoring throughout the facility, we can trace contamination quickly and effect remediation.
Access to the Cleanroom




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1. Access to the cleanroom requires: 1) safety training, 2) tool training and clearance, and 3) a NanoteQ account. You start this process with the cleanroom manager.
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2. All users must attend a yearly refresher course on cleanroom safety to maintenance their certification to use the cleanroom.
3. There is one charge for use of all cleanroom tools, you pay for the time in the cleanroom. Each tool must be scheduled individually so that its health and use time can be monitored. A tool can only be scheduled by accounts that have been cleared to use that tool.
4. There is an upcharge for FIB and NPGS (e beam lithography) tools.
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5. There is a maximum of two users and one observer allowed in the facility at any given time.
6. ISO 5 compliant gowning is required. Cleanroom status is displayed in the gowning room as you enter.
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7. The cleanroom is open Mon. - Fri. from 9 am to 4 pm. Only senior cleanroom personnel designated as superusers, are allowed access outside of this time. This is for your safety.
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8. Equipment may only be used in the manner for which was designed.
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9. Report any damage or malfunction as soon as it is noticed.
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10. All users must abide by the cleanroom guidelines.
Videos and Reading
Why not begin preparation for cleanroom privileges? Go through the "short course" below made up of the online videos taken from some of our favorite cleanrooms that do it right. Specific training for the cleanroom facilities at Wake is given after you have completed this sequence.
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Disclaimers
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Wake Forest University and NanoteQ Laboratories reserve the right to refuse service/access to any user not in compliance with the guidelines. For more info contact carroldl@wfu.edu
Cleanroom Notes
A few other cleanrooms around the country that we follow
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https://microsystem.missouri.edu/micro_facility.html
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